CEMENT PLANT PROJECTS

We have successfully completed Cement Mill & Coal erection works at Dalmia Cements (B) Ltd – Tamilnadu, The India Cements Ltd at Yerraguntla, Athipetta, Sankar Nagar & Dalavoi, Sudan Packing Unit, and SILO Project at Port Soukini at Sudan, Fabrication and Erection work for Star Cement Co; in Bahrain, Ras Al Khaima and Abu Dhabi.
Like homeland we have got a good chance to make a successful footmark in foreign countries for the Fabrication and Erection works at Cement Plants. We have completed the projects for Star Cements LLC in Sudan and Bahrain in the year 2005-06. Early in our history, we learned that a strong business is an amalgamation of strong relationships and as a result, we were again selected to work in Sudan for Hydra Engineering Company nominated by Star Cement LLC in the year 2007. Then we have started the Fabrication and Erection work at Ras Al Khaima and Abu Dhabi for Star Cement LLC and it was successfully completed and still, the work is going on at the Republic of Yemen for Star Cement LLC and at Sumbe Angola for ETA Star International LLC. A brief detail of our prestigious works carried out in Cement plant Projects in various sites in India and abroad are listing below:

Our major clients

  • DALMIA CEMENTS (B) LTD, TRICY, TN, IND
  • THE INDIA CEMENTS LTD, TIRUNELVELI, TN, IND
  • THE INDIA CEMENTS LTD, DALAVOI, TN, IND
  • THE INDIA CEMENTS LTD, YERRAGUNTLA, AP,IND
  • THE INDIA CEMENTS LTD, ATHIPETTA, TN, IND
  • McNALLY BHARAT ENG CO LTD, COCHI, KL,IND
  • STAR CEMENT LLC, DUBAI
  • ETA STAR INTERNATIONAL, DUBAI
  • HYDRA ENGINEERING COMPANY, SUDAN
  • ARABIAN BULK TERMINAL CO LTD, SUDAN
  • HUSAMCO TRADING AND CONTRACTING CO, YEMEN

Major Completed Projects in India

Dalmia Cements (B) Ltd at Trichy, Tamilnadu

  • Vertical Cement Mill, Raw Mill and Coal Mill Work, Complete packing plant work and up gradation work of Kiln Cooler.

The India Cements Ltd at Yeraguntla, Andrapradesh

  • Kiln Cooler, Pre heater and PH Fan stoppage work successfully completed project like Fly Ash Feeding Sytem, Down Comer Duct Fabrication and Erection work.
  • Kiln ESP to Bag house Conversion, Coal belt 500 to 800 Conversion, Raw Mill ESP Internal Bend Replacement work.
  • Fly Ash Drier and Roller Press erection work at Chilamkur.

The India Cements Ltd at Tirunelveli, Tamilnadu

  • Kiln shell Changing work and Girth Gear reversing, Cooler up gradation and ESP Hook up work successfully completed and going on regular project like GCT and Fly Ash Feeding System.
  • Kiln Shell Replacement Work, Kiln Cowl Shell Replacement Work, Farication and Erection of Chimmney, Hydrolic Truck Unloader Fabrication and Erection, Fly Ash Drier Fabrication and Erection Work.
  • Coal conveying system including Reclaimer, Crushers, and Conveyors to Bunker for THYSSEN KRUPP INDUSTRIES India Pvt Ltd.

The India Cements Ltd at Parli, Maharashtra

  • Complete Packing Plant work including 800 meter long Wagon Loading system.

The India Cements Ltd at Dalavoi, Tamilnadu

  • Successfully completed a Coal Bag House Project, it is located in between P.H Building and Coal Mill Building in the height of 54 meters.
  • Cooler Mid air tapping project, Rawmill Rotor Replacement work and Raw Coal Replacement work.

MBE at BPCL IREP Project Cochin, Kerala

  • Main Pipe Rack Erection [More than 2000 Tons], Technological structure erection at 48 meters height, Compressor Shed erection and complete equipment erection in CS4 & UG Piping work inside the IREP Project.

The India Cements Ltd at Tirunelveli, Tamilnadu

  • Main Modification of White Cement Grinding unit complete system.
  • Grate Cooler modification work.

The India Cements Ltd at Dalavoi, Tamilnadu

  • Kiln Raiser Duct height raising work.
  • Coal Mill Magnetic separator replacement and Guide Wanes modification & Classifier inside modification work.
  • Duct Replacement work and Equipment Erection.

The India Cements Ltd at Dalavoi, Tamilnadu

  • Kiln Raiser Duct height raising work.
  • Coal Mill Magnetic separator replacement and Guide Wanes modification & Classifier inside modification work.
  • Duct Replacement work and Equipment Erection.

Major Ongoing Projects in India

The India Cements Ltd at Tirunelveli, Tamilnadu

  • Fabrication and Erection of structural, plate work, equipment erection, dismantling of equipment, ESP internals, Plate work and laying of compressed air line for kiln ESP conversion to Hybrid bag filter.

The India Cements Ltd at Yerraguntla, Andra Pradesh

  • Fabrication and Erection of Plate work, structural equipment erection, dismantling of equipment, ESP internals, Plate work and laying of compressed airline for convertion of Kiln ESP to bag house.

The India Cements Ltd at Athipetta, Chennai

  • Fabrication and erection of conveyor gallery at Chennai Grinding unit, Athipetta, Chennai.

The India Cements Ltd at Dalavoi, Tamilnadu

  • Fabrication and erection of cooler mid air duct, ducts & chutes, structural, equipment erection, dismantling of steel.

Saint Gobain India Pvt Ltd at Bengaluru, Karnataka

  • Removal of Stucco Ball Mill for Plaster

In addition to this we are regularly attending the stoppage work in various sites in India for Dalmia Cements (B) Ltd in Trichi, for The India Cements Ltd in Tirunelveli, Yeraguntla, Parli and more.

Abroad Projects Completed

At Sudan [2005-06]

  • We have successfully completed the work of Cement Silo, Elevator and Packing plant for Star Cement LLC.

At Sudan [2006-07]

  • Structural Steel Fabrication of Multi – Storey Structures and erection of the same for Cement Factory at Rabak, Sudan for Hydra Engineering Co. Ltd.

At Bahrain [2006-07]

  • LNVT Mill Erection, Classifier Dismantling and Erection, Bucket Elevator Sructure (62 Meter height) and Bucket Elevator Erection work for Star Cement LLC.

At Ras Al Khaima [2008-09]

  • Coal Mill Erection, Fabrication and Erection of Coal Mill Duct, Coal Mill Chimney, Clinker Silo Roof Structure for Star Cement LLC.

At Sumbe, Angola [2010-11]

  • Pre assembly and Erection of Cooler and All Drives, Erection of Structural Steels [Galleries, Buildings, Conveyors and short supports, Supper Structures & Platforms and supports], Laying of Pipe Line at 4200 TPD Green Field Cement Plant at Sumbe, Angola for ETA Star International LLC.

At Republic of Yemen [2009-10]

  • Complete Grinding Unit Erection [Fabrication and Erection of Mill House, Erection of 80 Ton Capacity LVT Mill and Accessories, Equipment, Packing Plant, Fabrication and Erection of Structural and Ducting] for Star Cement LLC.

At Sudan [2013 – 14]

  • Complete Dismantling of Packing Plant [Equipments, mechanical support steel structures and electric cables, DBs and Trays]. Packing and stiffing of the dismantled items in the container for shipment for Arabian Bulk Terminal Co. Ltd.

At Republic of Yemen [2013-14]

  • Fabrication, Erection, Painting, Installation, Testing and Commissioning for 3000T Steel Silo at Yemen for Star Cement LLC.

At Republic of Yemen [2013-14]

  • Fabrication, Erection, Painting, Installation, Testing and Commissioning for 3000T Steel Silo at Yemen for Star Cement LLC.